SC Innovators builds special purpose machines for ceiling fan plants: fully automatic and semi-automatic fan blade riveting machines, rivet feeding, bearing pressing and IS 374 air delivery test systems, with the control panels that run them. 15 blade riveting machines (12 fully automatic, 3 semi-automatic) and four air delivery test systems are running at fan manufacturers.
From shank-to-blade riveting to the final air delivery test, each machine is engineered to your components and floor space.
Rivets the shank to the fan blade without an operator. Shanks and blades come from dual-stack magazines, and rivets are fed, inserted and pressed automatically. 3-rivet and 4-rivet models, with or without nylon washers. Cycle time 2.0 to 2.5 s. SC Innovators is one of the manufacturers of this machine.
View the machineConsistent riveting at a lower investment: the operator loads the shank, washers and blade, and the machine feeds, presses and unloads. About 4 to 5 s per blade. For fan plants not yet running the volume for full automation.
View the machineBowl feeding and orientation of rivets, retrofitted to the riveting station you already run.
Machine rangeControlled-force pressing of fan bearings, with depth and force monitoring.
Machine rangeA complete IS 374 air delivery test at the push of one button. Four servo-driven anemometers cover every measuring position, the diaphragm changes automatically for each sweep, and the report is generated and filed automatically. Watch and control it through SCADA.
View the systemPLC, servo and motor control panels for fan production lines, designed, wired and tested in the same works that builds the machines.
Electrical panelsManpower on blade riveting in one fan plant after the fully automatic riveting machine: a 90% reduction, with more consistent riveting and output.
Per blade on the fully automatic machine, depending on the model.
Fully automatic fan blade riveting machines running at ceiling fan manufacturers, plus 3 semi-automatic machines.
IS 374 air delivery test systems delivered to ceiling fan manufacturers.
Yes. SC Innovators builds fully automatic and semi-automatic ceiling fan blade riveting machines in Chandigarh, and is one of the manufacturers of the fully automatic machine. 12 fully automatic and 3 semi-automatic machines are running at ceiling fan manufacturers.
2.0 to 2.5 seconds per blade on the fully automatic machine, depending on the model. The semi-automatic machine takes about 4 to 5 seconds, depending on how quickly the operator loads. Final values for your blade and shank are confirmed in the techno-commercial offer.
There is no changeover loss between models with the same CD. When the CD changes, the fixture and press assembly are changed in about 15 minutes, with no special skill needed and no alignment afterwards.
In one fan plant, manpower on blade riveting went from 18 operators to 2, a 90% reduction, with more consistent riveting and output.
Yes. Our fully automatic, SCADA-based system runs the complete IS 374 air delivery test at the push of one button. Four servo-driven anemometers cover 17 positions along each axis, the diaphragm changes automatically for each sweep, and air velocity, RPM, wattage, temperature and humidity are logged for every position before the report is generated and filed. Four systems are in use at ceiling fan manufacturers.
Yes. We can automate a single station, such as blade riveting or rivet feeding, and leave the rest of the line as it is. More stations can be added later.
Yes. We install and commission the machine at your plant, train your operators, and train your maintenance staff.
Our works are in Chandigarh. We supply machines, panels and parts to fan and appliance manufacturers all over India.